Installation

Customer request:
Manufacturing and supply of column internals for three phases of a stable gas condensate fractionation and transshipment complex at the port. Urgent supply and installation of column internals for the damaged main fractionator of Phase 2
Spliteks solution:
  • Design and engineering. Optimal process operating conditions were calculated to achieve the guaranteed capacity and product quality.
  • Manufacturing in Serpukhov. A complete set of main fractionator internals was manufactured within 1 month and delivered to the customer’s site
  • Installation. Replacement of the damaged internals of the main fractionator was completed within 1 week, with the required guarantees provided.
Result
The unit is equipped with the most advanced mass-transfer internals, installed within 1 week.
Integrated solutions (engineering, manufacturing and installation) made it possible to promptly replace the equipment in an emergency, significantly reducing the customer’s losses caused by unit downtime.

Other Spliteks solutions

Integrated solution
Customer request:
Upgrading deethaniser 2/ZOK-1 to increase its capacity by 20% above the design capacity while ensuring that the total mass fraction of methane and ethane in the deethanised condensate does not exceed 0.8%:
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Replacement of obsolete equipment (column internals) dating from 1975
Customer request:
Obsolete equipment (column internals) dating from 1975 must be replaced.
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Increasing product draw-offs
Customer request:
Increasing the draw-off of the fourth vacuum side cut from column K-5 of the CDU/VDU-6 unit and improving its quality (reducing the colorimeter colour reading) while increasing the tar viscosity to approximately 300 mm²/s or higher, Improving fractionation sharpness and optimising operation of the wash section in vacuum column K-5 of the CDU/VDU-6 unit.
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Urgent supply and replacement of packing from another manufacturer
Customer request:
Structured packing supplied by a manufacturer that has exited the Russian market must be urgently replaced while retaining the product quality guarantees for the column.
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